Supply Chain Audits: Packaging Expert Program
Do you need an expert to audit your warehouse and supply chain—someone who can find gaps, inefficiencies, excessive waste, and hidden costs that could be eliminated? Then it might be time to get a PEP Talk .
At Bennett, we’ve seen firsthand how small changes can drive significant results. With more than 30 years of industry expertise, we know that even the best operations have blind spots. And that’s where our Packaging Expert Program (PEP) comes in.
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With over 30 years of expertise, we know how important packaging is to your business.
A proper supply chain audit can mean the difference between profit and loss. Between customer satisfaction and costly product damage. Between struggling to scale and building a smarter, more agile packaging operation.
This guide will tell you all about our program.
Table Of Contents
What is the Packaging Expert Program?
The Packaging Expert Program , affectionately called “PEP Talk,” is a proactive service designed to help companies identify packaging-related inefficiencies and unlock new cost savings.
Think of it as a wellness check for your packaging process and supply chain—led by experts who live and breathe packaging logistics. Our trained team members conduct on-site audits to provide actionable insights, backed by decades of experience and cross-industry knowledge.
If your current process is costing you money, wasting materials, or leading to unnecessary damage and delays, our PEP team will find it—and fix it.
What Does a Supply Chain Audit Provide?
A supply chain audit offers a comprehensive, unbiased evaluation of your packaging and warehouse operations. It’s not about finger-pointing—it’s about improvement. Our team is here to help you answer questions like:
“Do our procedures meet our current business needs?”
“Where are we spending more than we need to?”
“Are our materials the best fit for our product?”
“Are we missing out on automation opportunities?”
“Can we meet sustainability goals while saving money?”
Common Audit Outcomes:
Identification of alternate packaging materials to reduce cost and waste
Improved layout design to streamline material flow
Advice on automation or semi-automation opportunities
Recommendations on switching from manual to automated tape applications
Suggestions for used equipment that meets your needs at a fraction of the cost
Opportunities for bulk purchasing with better supplier terms
A pathway toward eco-friendly, recyclable, or biodegradable materials
Success Stories from the Field
Eric Reynolds, PEP Talk Team Leader at Bennett, has worked with companies across industries—from food and beverage to electronics to e-commerce. In one case, a tape audit alone saved a customer over $100,000 annually by recommending a more efficient tape and dispenser combination.
In another example, an e-commerce client saw a 30% reduction in product damage by switching to better protective inserts and right-sized boxes.
The biggest takeaway? You don’t know what you don’t know —until an expert walks your warehouse floor and shows you where your money is going.
How the Audit Works
This is a customer-first program, not a one-size-fits-all service. Here’s what to expect:
1. Discovery
We begin with a conversation. Our team listens to your goals, pain points, and current challenges—whether you're looking to reduce damage, improve efficiency, meet sustainability goals, or all of the above.
2. On-Site Audit
A trained PEP Talk expert visits your warehouse and evaluates everything from receiving to shipping. They observe workflows, measure material usage, assess storage systems, and evaluate labor efficiency.
3. Audit Report
We compile a detailed report with:
Strengths and opportunities
Material suggestions and alternatives
Process recommendations
Cost-saving calculations
Sustainability improvements
Long-term operational goals
4. Action Plan + Support
Once recommendations are in place, we don’t walk away. Our team helps implement the changes, train your staff, and develop a standardized plan that ensures consistent performance across shifts, teams, and seasons.
Audit Checklist: What’s Reviewed?
Our supply chain audit leaves no stone unturned. Here's what we typically evaluate:
✅ Current vs. optimal facility capacity and output
✅ Material flow, warehouse layout, and racking configuration
✅ Safety and security of materials and staff
✅ Labor productivity and equipment utilization
✅ Storage methods and inventory control
✅ Packaging equipment (new and used)
✅ Tape, film, and void fill performance
✅ Packaging SKU count and material consolidation
✅ Carbon footprint and sustainability metrics
Industry Expertise You Can Count On
Our Packaging Specialists bring deep experience across a variety of industries, including:
3PL / Fulfillment Centers
Industrial Packaging
Produce and Perishable Goods
Food + Beverage (including craft beer and wine)
Pharmaceutical + Medical
E-Commerce + Direct-to-Consumer
Retail Displays + Pallet Skirts + Dump Bins
Shelf-Ready Packaging (SRP)
Whether your facility ships 100 units a day or 10,000, we can customize our recommendations to match your scale and objectives.
Why You Need a PEP Talk
Your packaging is more than a container—it’s a system. When that system isn’t optimized, it can cause:
Lost revenue from breakage or returns
Higher freight costs from dimensional weight
Missed efficiency opportunities on the warehouse floor
Wasted labor on manual processes
Unnecessary complexity in procurement and storage
Most companies accept these losses as the cost of doing business. But with the Packaging Expert Program, you can transform them into measurable savings.
Partner with Bennett for Your Audit
Bennett is a premier packaging and retail displays manufacturer. With our fully-integrated design-to-delivery process , we serve as a single-source supplier—streamlining your packaging strategy while helping you improve speed to market.
Our goal is simple: protect and promote your products, while improving your operational efficiency.
From plain brown shipping boxes to high-impact retail displays, our solutions are tailored to fit your brand, your budget, and your goals.
Ready to Optimize Your Operation?
Don’t let hidden inefficiencies hold you back. Let Bennett’s Packaging Expert Program uncover opportunities, streamline your processes, and drive results across your supply chain.
Contact us today to schedule your audit and start your PEP Talk.
